Nj Instrument Repair

Nj Instrument Repair A saxophone should not merely function. It should perform.

High-end saxophone repair and setup for serious players, educators, professionals, and collectors, built around response, reliability, and mechanical refinement. Located in Malcom, Iowa, NJ Instrument repair is providing the highest quality repair services at competitive prices to the Iowa area and beyond.

This was a special one to have on the bench.This saxophone came in to be brought back up to top playing condition. Hard ...
06/18/2026

This was a special one to have on the bench.

This saxophone came in to be brought back up to top playing condition. Hard and worn materials were replaced, dents were removed, dented-in posts were brought back into position, the body tube was straightened, all pads were adjusted, and the horn was regulated with the goal of bringing the instrument back to the standard it deserved.

What made this job especially meaningful is that this horn was last overhauled by Emilio Lyons.

Emilio Lyons built a remarkable reputation as a saxophone repairman, especially in the jazz world. His work was trusted by players at the highest level, and seeing one of his overhauls in person is a reminder that great repair work leaves a history of its own. The red pads on this horn are a striking part of that history and immediately give the instrument a different kind of presence.

Over time, even excellent repair work needs maintenance. Materials harden, regulation changes, and pads settle. When that happens, the setup can only be as good as the structure underneath it.

Before the final regulation could be trusted, the body needed to be brought back into better alignment. Dents were addressed, posts were corrected, and the body tube was straightened so the keywork and pads had a stable foundation to work from.

From there, the focus moved to the details that the player feels immediately: key height, pad seating, lost motion, spring tension, timing materials, and regulation. Those details determine whether a saxophone feels easy, predictable, and musical under the fingers.

A saxophone should not merely function. It should perform.

That is the standard I want every saxophone leaving my shop to represent.

Every saxophone that comes through my shop is approached with the same goal: to make the instrument as reliable, respons...
06/14/2026

Every saxophone that comes through my shop is approached with the same goal: to make the instrument as reliable, responsive, and musical as possible.

Some instruments, though, carry a history that makes the process especially meaningful.

This 25,### Selmer Balanced Action tenor is one of them.

Built in the late 1930s, this horn comes from one of the most important periods in Selmer’s history. The Balanced Action helped move the saxophone toward the modern layout and feel that would influence generations of professional instruments after it. This particular tenor is also in remarkable condition, still paired with its original case, and carries the kind of history that makes an instrument feel significant before a note is ever played.

The main concern with this horn was consistency. It had been sitting for roughly 20 years before its new owner acquired it. The pads were, for the most part, in very good condition, but as the horn was played more, the old timing materials began to fail and fall away. When the materials controlling key height, timing, noise, and feel can no longer be trusted, the consistency of the entire setup comes into question.

The horn was completely disassembled and carefully cleaned. It did not need aggressive polishing or unnecessary cosmetic work. It needed dust removed, the finish brought back to life, and the instrument treated with the restraint that vintage instruments deserve.

All new timing materials were installed with careful attention to longevity, sound dampening, key bounce control, and feel under the fingers. These are small details, but they are not minor details. The right material in the right place affects how the horn feels, how quietly it moves, how consistently it responds, and how confidently the player can trust it.

The neck also needed very careful attention.

The neck is one of the biggest contributors to the sound, response, and character of a saxophone. This neck had suffered from pull-down, which happens when the neck angle is pulled downward over time. This can happen when a mouthpiece is installed while the neck is on the horn, or when pitch is adjusted without enough care. On a vintage neck, that kind of damage has to be corrected slowly and carefully.

There was already some lacquer scarring from the original damage, so the goal was to correct the neck angle and re-round the dimensions of the neck without making the cosmetic damage worse. That kind of repair requires restraint. The goal is not to force the metal back into place. The goal is to restore the function of the neck while preserving as much of the instrument’s originality and character as possible.

To further dial in the consistency and playability of this tenor, the G #, F #, and F pads in the right hand were replaced. The existing pads were going to be difficult to adjust reliably, and I was concerned that leaving them in place would mean continuing to fight the same problems later.

If a part of the setup cannot be trusted, it does not meet the standard. That is true whether the instrument is a student horn, a daily professional player, or a collector-quality Selmer.

After that, every pad was adjusted and the horn was brought through a detailed setup.

The result is a tenor with a beautifully colorful sound and just the right amount of resistance. It is one of those horns that lets you keep pushing, and the sound keeps giving without spreading or becoming harsh. It feels stable, responsive, and alive in the hands.

A saxophone should not merely function. It should perform.

That is the standard I want every saxophone leaving my shop to represent.

There are some instruments that immediately remind you why vintage Selmers hold the place they do in saxophone history.T...
06/12/2026

There are some instruments that immediately remind you why vintage Selmers hold the place they do in saxophone history.

This 25,### Selmer tenor is one of those horns.

Built during the Balanced Action era, likely in the late 1930s, this tenor comes from one of the most important periods in Selmer’s development. The Balanced Action was a major step toward the modern saxophone, refining the layout, feel, and mechanical design that helped define the direction of professional saxophones for generations.

What makes this instrument even more special is its story. It was recently purchased by a friend from the family of his former band director, and it is the kind of horn that deserves to be treated with real care and respect. The condition is absolutely beautiful — collector-quality, and still paired with its original case, which has been kept in remarkable condition as well.

This tenor is in the shop for a few new pads, all new timing materials, neck fitment, and a detailed setup.

On an instrument like this, the work is not about doing more than necessary. It is about doing exactly what the horn needs, at the highest possible level. The goal is to preserve what makes the instrument special while making sure it seals reliably, responds evenly, and feels predictable in the player’s hands.

A saxophone of this caliber should not merely function. It should perform.

That is the standard I want every saxophone leaving my shop to represent.

Over the last few months, I have had the opportunity to work on a wide range of saxophones, from focused adjustments to ...
06/12/2026

Over the last few months, I have had the opportunity to work on a wide range of saxophones, from focused adjustments to full professional setups and overhauls. Regardless of the size of the job, the standard remains the same.

At NJ Instrument Repair, my goal is not simply to make a saxophone play.

A saxophone should not merely function. It should perform.

My work is focused on high-end saxophone repair and setup for serious players, educators, professionals, and collectors. That does not only apply to major repairs or complete overhauls. Whether an instrument needs a small adjustment, a careful setup, or extensive mechanical work, the same standard matters.

A professional saxophone should seal reliably, respond evenly, and feel predictable from top to bottom. Sometimes that takes a full rebuild. Sometimes it takes a focused adjustment from someone who understands what the instrument should feel like.

Every repair is approached with attention to response, reliability, mechanical refinement, and the player’s confidence in the instrument.

That is the standard I want every saxophone leaving my shop to represent.

I have been putting a ton of time in at the bench this week!! The results speak for themselves though. Both of these ten...
05/31/2026

I have been putting a ton of time in at the bench this week!! The results speak for themselves though. Both of these tenors had a fairly hard deadline of me being super happy with them the week of the 8th with both customers wanting to have them on or before the 13th. Both the Conn Transitional and the Buescher 400 turned out amazing. The Conn is super fast with a lot of core and tons of projection. The Buescher has a huge warm sound that is just tons of fun to play.

Both of these tenors are very different from one another but both a lot of fun to play and great examples of USA made instruments that are super relevant in music making today. I would not be sad to own either or both of these tenors and I am super excited to hear what their owners think!

Up next will be the King Super 20 tenor. Ideally I’d like to have that one done and broken in by the 13th as well. Things are looking good for making that happen!!

Up first for padding is the beautiful Buescher 400 tenor. I really like the challenge of padding these tenors. Since the...
05/24/2026

Up first for padding is the beautiful Buescher 400 tenor.

I really like the challenge of padding these tenors. Since they have reusable snap in resonators the process that I use changes a little as I am padding the horn. Tone holes are still leveled, key cups are still flattened, and pads are still dry fit to the point that they could seal on their own. The biggest change some with actually glueing the pads into the cups. Once the pads are dry fit (without a resonator installed) I will pull the pad and install a super thin layer of shellac only around the outside edge right below where the pad seat is. This gives me a slight amount of adjustment without letting the shellac ooze into the area the resonator snaps into. With the glue on the pad I will reinstall it into the cup and level the pad to the tone hole including a pad seat without the resonator. Once I am happy I will install the resonator and check for changes adjusting for them.

This way of installing pads probably results in 50% less shellac and a little more installation time but it is the only way to get a truly stable pad job while retaining the snap in resonators.

Buescher 400 tenors like this have such a pretty sound. I cannot wait to play this one!!

I’ve got quite the project going on! I used to build Tenor Madness Custom tenors like this all the time and it would mak...
05/24/2026

I’ve got quite the project going on! I used to build Tenor Madness Custom tenors like this all the time and it would make Randy super nervous (probably for good reason). So what I am doing is overhauling three horns but instead of doing one and then another and then another I am doing them all at the same time. This makes it so I am able to do similar tasks to all of them all at once and as long as I can keep my hands moving I actually save a lot of time. It is more difficult since I am not as aware of exactly what I need materials wise with these horns but I am sure I will figure it out.

There are three different brands of horn here with three very different concepts of how a horn should be built. What they do have in common though is they were all originally built in the USA! From left to right we have a Conn 10M, a Buescher 400, and a King Super 20.

The Conn is getting pro pads with nickel resonators. The Buescher is getting pro pads and we are reusing its snap in resonators and the King is getting pro pads with domed brass resonators.

All three have already had their first bath, dent work done, tone holes leveled, pads fit and resonators installed. Tomorrow I will dress the tone holes and they will all get one more bath before I start padding them!

The padding process is the only process that I will do totally one at a time. There really isn’t any time savings to be had there.

I know these are going to be super fun horns when they are done. They will all have their own voice which will be a ton of fun to experience. Keep watching for updates and if you haven’t followed the page yet make sure you do!!

This Bari is amazing and still needs a new home. If you know anyone in the market please let them know!!
05/21/2026

This Bari is amazing and still needs a new home. If you know anyone in the market please let them know!!

I still can’t get over how cool it is that I sold this horn to a guy in Australia. It is amazingly easy to ship too. Awn...
05/13/2026

I still can’t get over how cool it is that I sold this horn to a guy in Australia. It is amazingly easy to ship too. Awnser a few questions, pay some money and away it goes! I am really looking forward to hearing what its new owner thinks of it!!

Here is the second post! I am so excited about the next three horns that I am overhauling. On the left we have a low Bb ...
05/13/2026

Here is the second post! I am so excited about the next three horns that I am overhauling. On the left we have a low Bb Mark Vi bari, a Conn 10M, Buescher 400 Top Hat and Cane, and a King Super 20. These three tenors are some of my absolute favorite models of tenors and they are all in super cool serial number ranges. Dent work and a new set of pads are up next then back to their owners so they can enjoy them!!!

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Malcom, IA
50157

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+16412001639

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